OEM E-bike Battery Packs From an 11-Model Library
Integrated frame, down-tube, seatpost, and silver-fish packs with 36V, 48V, and 52V configurations. Customize cells, BMS, connectors, labels, and packaging.
Key Details
- MOQ
- From 100 pcs (catalog); tooling programs quoted
- Sample Lead Time
- 5–10 working days
- Mass Production
- 2–4 weeks after approval
- Voltage
- 36V / 48V / 52V
- Capacity Range
- 5–40Ah
- Form Factor
- 11 enclosure families
Cell Brands
We manufacture custom OEM/ODM lithium-ion battery packs for ebike and e-mobility brands worldwide. From the first engineering consultation through certified mass production, our team manages every step: cell sourcing, BMS firmware, enclosure design, prototyping, third-party certification, and volume manufacturing at our Guangdong factory.
Our OEM program is designed for brands that need full design ownership. We sign mutual NDA before sharing any technical details, provide CAD files and BOM on request, and can program the BMS with your brand’s proprietary communication protocol. Regional exclusivity agreements are available for volume commitments, ensuring your product specification is not shared with other accounts.
Quality control is documented at every stage. Each production batch includes a cell traceability report (lot numbers, QC data), BMS test certificates, capacity verification records, and the full certification package required for your target market. CE, UN38.3, and IEC62133 are standard deliverables; UL2271, FCC, RCM, and KC are available with advance scheduling.
Start from a platform, not a blank sheet
Eleven enclosure platforms are already in production, covering 36V, 48V, and 52V across 36V 5–15Ah, 48V 15.6–40Ah, and 52V 20–30Ah. Anchoring a new program to one of them is the single biggest lever on cost and schedule, because it removes enclosure tooling from the critical path entirely.
| Model | Format | Voltage | Capacity | Fit constraint |
|---|---|---|---|---|
| KT-E57 | Integrated frame | 48V | 15.6–20Ah | 405.4mm frame channel |
| KT-E60 | Integrated frame | 48V / 52V | 23–30Ah | 465.5mm channel, 125.4mm section |
| KT-E60-PRO | Integrated frame | 48V / 52V | 26–40Ah | 465.5mm channel, 136.4mm section |
| KT-E09 | Down-tube / shark | 48V | 17.5–25Ah | 367.5 × 140.0mm, 57mm rail (3 fixings) |
| KT-E09-PRO | Down-tube / shark | 48V | 17.5–25Ah | 367.5 × 140.0mm, 60mm rail (4 fixings) |
| KT-E33 | Down-tube / shark | 52V | 20–30Ah | 367.5 × 157.48mm, 57mm rail (3 fixings) |
| KT-E33-PRO | Down-tube / shark | 52V | 20–30Ah | 367.5 × 157.48mm, 60mm rail (4 fixings) |
| KT-S01 | Seatpost | 36V | 5–7.5Ah | Ø53mm tube, 410 / 610mm |
| KT-S02 | Seatpost | 36V | 5–15Ah | Ø53mm tube, 350 / 480 / 610mm |
| KT-D02 | Silver-fish | 36V / 48V | 65–104 × 18650 | 108 × 76mm, 265–385mm |
| KT-D15 | Silver-fish | 36V / 48V | 39–78 × 21700 | 110.5mm, 285–385mm |
Inside an existing family we can change cell chemistry and format, parallel count, BMS firmware and communication protocol, connector and harness layout, labelling, and retail packaging without new tooling. Outside it, a bespoke enclosure is a tooling project with its own lead time and cost. Both paths are open — the distinction matters because it changes your launch date, and it is worth resolving in the first technical call rather than after a quote. Send a frame drawing or a sample and we will tell you which families fit.
Chemistry, cells, and what to specify
We build in Li-NMC, Li-NCA, and LiFePO4, in 18650 or 21700 format. The choice is a genuine trade rather than a ranking: NMC and NCA carry more energy for a given weight and volume, which is what an integrated-frame consumer bike needs; LiFePO4 trades energy density for cycle life and thermal stability, which is often the better economics for rental and delivery fleets that cycle a pack daily for years. Our NMC versus LiFePO4 comparison sets out the numbers behind that decision.
Catalog builds reference EN50604, RoHS, REACH, IP67, and VO-rated materials. To open a program, we need the target voltage and capacity, the controller’s continuous and peak current, the display or communication protocol, the enclosure or frame constraint, your certification targets by market, and an indicative annual volume. Mutual NDA is signed before any technical detail is exchanged, CAD files and BOM are available on request, and regional exclusivity is available against volume commitments. If you are still shortlisting suppliers, our sourcing guide covers what to ask every candidate, not just us.
Technical Specifications
| Model Families | KT-E57 / E60 / E60-PRO / E09 / E09PRO / E33 / E33PRO / S01 / S02 / D02 / D15 |
|---|---|
| Nominal Voltage | 36V / 48V / 52V standard, custom on request |
| Capacity Range | 36V 5–15Ah · 48V 15.6–40Ah · 52V 20–30Ah |
| Cell Chemistry | Li-NMC / Li-NCA / LiFePO4 |
| Cell Format | 18650 / 21700 |
| BMS | In-house design, custom firmware, balance/protect/comm |
| Connector Options | USB / DC2.1 / 3-pin / aviation connector / custom OEM spec |
| Standards Seen in Catalog | EN50604 · RoHS · REACH · IP67 · VO |
| MOQ | Confirmed by capacity and customization |
| Sample Lead Time | 5–10 working days |
| Mass Production | 2–4 weeks after sample approval |
| Warranty | 12-month on cells and BMS (standard) |
Inside Every Pack
The same engineering standards apply to every configuration we ship — from cell selection to the final welded enclosure.
Tier-1 Brand Cells
Samsung, LG, Panasonic, EVE and BAK cells — graded and capacity-matched before assembly.
Multi-Protection BMS
Over-charge, over-discharge, short-circuit and temperature protection on every pack.
Welded Construction
Nickel strips welded for low-resistance, vibration-resistant joints inside a sealed enclosure.
Applications
Ready to Source Custom Lithium E-bike Battery Pack — OEM?
Share your voltage, capacity, form factor, certifications, and target market. We reply with a detailed quote within 1 business day.
From 100 pcs (catalog); tooling programs quoted · Samples in 5–10 working days · Mass production 2–4 weeks after approval
Frequently Asked Questions
What is the minimum order quantity for OEM battery packs?
MOQ is confirmed after engineering review and depends on capacity, enclosure, BMS, certifications, and customization complexity. Prototype samples can be produced first for testing and approval before mass production.
Can you match our existing battery form factor and dimensions?
Yes. Our engineering team designs custom enclosures and PCB layouts to match your bike frame dimensions, connector positions, mounting points, and display interface.
What certifications can you provide with the battery?
Standard deliverables include CE (EMC + RoHS), UN38.3 (air/sea/road transport), IEC62133-2 (portable batteries), RoHS compliance, and MSDS sheets. UL2271, UL2849, FCC, RCM, KC are available on request with lead times.
Do you sign NDA and exclusivity agreements?
Yes. We sign mutual NDA for all OEM development projects. Regional exclusivity agreements are available for volume commitments of 1,000+ pcs/month.
How do you ensure cell authenticity (no counterfeit cells)?
We source directly from Samsung SDI, LG Energy Solution, Panasonic, and CATL authorized distributors. We can provide cell traceability documentation (lot numbers, QC reports) for every production batch.
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